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Efficient machining with small tools:
In manufacturing for today’s high-tech environment, micro machining is a necessity — particularly for production of microstructures characterized by high aspect ratios and high geometric complexity. These include molds for microinjection molding, electrodes for microEDM, front panels, compact PCI, enclosures, aerospace parts, extrusions etc. — all are areas of huge industrial relevance. But, machining intricate products efficiently poses challenges to conventional methods. That's where Datron comes in. Our machining systems are designed for micro manufacturing, including micro milling, micro drilling and micro engraving. Datron's high-speed, micro-tooling technology has significantly impacted the following industries:
In manufacturing for today’s high-tech environment, micro machining is a necessity — particularly for production of microstructures characterized by high aspect ratios and high geometric complexity. These include molds for microinjection molding, electrodes for microEDM, front panels, compact PCI, enclosures, aerospace parts, extrusions etc. — all are areas of huge industrial relevance. But, machining intricate products efficiently poses challenges to conventional methods. That's where Datron comes in. Our machining systems are designed for micro manufacturing, including micro milling, micro drilling and micro engraving. Datron's high-speed, micro-tooling technology has significantly impacted the following industries:
Applications:
• Micro CNC machining
• Aluminum machining
• Aerospace parts
• Panels & nameplates
• Intricate machining
• Enclosures & housings
• Rapid prototyping
• Embossing dies
• Electrodes
• Signage
• Specialty engraving
• PC board prototyping
• General CNC machining
• Micro CNC machining
• Aluminum machining
• Aerospace parts
• Panels & nameplates
• Intricate machining
• Enclosures & housings
• Rapid prototyping
• Embossing dies
• Electrodes
• Signage
• Specialty engraving
• PC board prototyping
• General CNC machining
In Their Own Words (Customers Speak Out):
“For panel and flat work, you could not have a better machine.”
John Dionne, CNC Supervisor, Hybricon, Inc.
“Not in my wildest dreams would I have thought we would be back in only 9 months (for a second system).”
Thomas W. Barry, President, Yeuell Nameplate & Label
“(Your system) has allowed us to deliver prototypes and short run panels in just a few days.”
Everett Lutes, Senior Manufacturing Engineer, Elma Electronics, Inc.
“What a truly dynamic machine! It’s hard to imagine how we functioned before.”
Bruce B. Jacobson, President, Photopanels of New England, Inc.
• Electronic panels
• Nameplate
• Identifiction tags
• Batch production runs
• Micro CNC machining
• Electronic enclosures
• Metalphoto®
• Dials & Scales
• Signage
• Extrusions
In Their Own Words (Customers Speak Out):
Since purchasing the Datron milling and engraving system, our productivity at Sign Systems has increased by 60%. Jobs that used to take our team a week to complete are now finished by Tuesday evening! Not only has this machine helped us to increase our productivity, it has been pivotal in allowing us to expand the scope of jobs that we pursue. Due to its exceptional functionality and ease of operation, the M3 allows me to take on the most challenging jobs with ease. It has added years back on to my life!
Trevor Welson
President, Sign Systems, Wisconsin
I am writing this letter as a follow-up to our purchase of a CAT3D M5 to let you know how satisfied we are with our Datron M5 machine.
When we are ready to order another milling machine, Datron will receive another order. All contacts at your company are extremely helpful in all aspects of this business. I have always enjoyed your technical expertise when it comes to running the Datron. Many times we operate the Datron around the clock when it comes to the intricate work that we require for our moulds. Anytime you would like to refer someone who maybe interested in purchasing a Datron to me, or, if you would like to bring someone out for demonstration, please do so. Let me know of anything that I can do to help you as you have done so much for me. Thank you!
Dale Dutot
Plant Manager, Colorcast Molded Products, Ontario
• 3D molds & stamps
• Coining dies
• Roll dies
• Hot stamping & combination dies
• Steel dies
• Steel molds
• Rapid prototyping
• Prototype mold making
• 60,000 RPM Engraving Spindles
• Easy to use software
• Automatic Tool Changers
• Automatic Tool Length Setter
• 208V Single-Phase - 7 Amps
• Interfaces with any CAD/CAM
• Spacious work envelope
• Best support in the industry
Enter Datron, with machines that feature a 60,000 RPM spindle that spins micro-drills as small as .004” (0.1mm) with precision and repeatability in X,Y and Z. Our sheer speed combined with a micro-spray alcohol coolant system produces holes with smooth walls, well defined edges and virtually void of dross or recast.
• Smooth clean walls
• Sharp, well defined edges
• High volume production
• All-in-one micro-drilling, cutting, milling and engraving
In Their Own Words (Customers Speak Out):
This project has been a great success, in that we have two machines running identical programs, the cycle times have been reduced drastically and we have also decreased the setup time for other ends of the manufacturing process.
Peter V. Brahan
Hypertherm, Inc.
The fact that Datron’s Windows® Control Software is user-friendly, easy to learn, robust and integrates with virtually any CAD/CAM software, immediately empowers our customers — providing them with a platform capable of transforming an idea on a napkin to a completed part quickly and cost-effectively.
For Rapid Prototyping, PrimCAM’s comprehensive and user-friendly interface allows novice and experienced users to to get the results they want in just minutes. PrimCAM’s short learning curve and powerful features make it the suitable CAD software for use on the production floor as well as in the design office. Whether you need to design parts in the included CAD package or convert CAD files, PrimCAM is the software of choice for 2½ D applications.
PrimCAM is an icon driven, intuitive tool path generator for CNC controlled machining centers. The intention of PrimCAM is to offer a very user-friendly interface. PrimCAM features an integrated CAD package with no external CAD software necessary and the user can import various file formats such as .dxf and .bmp files.
Primcam includes an integrated database for the management of tools, materials, cutting feed rate tables, machine controls and more. This allows for automatic control of RPM and feed rates from the material and tools chosen.
Tool path calculations change with any CAD geometry alterations. A part library management system allows the user to pick and place standard or common tool path profiles.
PrimCAM also contains a graphic simulator, where NC programs can be emulated and provides a manufacturing time calculation.
Primcam is Windows 9X, NT, and 2000 compatible.
The linear guide ways and precision ground ball screws are covered and feature positive airflow as well as an automatic greasing system that forces any debris out of the machines’ working parts. A 60,000 RPM spindle is pressurized to prevent any dust from entering the bearings. The enclosure is designed for optimized airflow and can easily be fitted with a dust collector or your existing dust collection system to keep airborne dust in check. Plus, our products’ compact design, together with the 208V-7 Amps power requirement, allows it to be placed right next to your ram EDM machine.
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Datron Dynamics, Inc.
115 Emerson Road Milford, NH 03055 |
Wielding the power of Datron high-speed machines
may be hazardous to your competition. |
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phone: 603.672.8890
info@datrondynamics.com |
In our constant effort to improve our products and services,
we reserve the right to change specifications with or without notice. |
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(c) Datron Dynamics, Inc. 2005
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