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Datron Medical Parts Home Page: Machines for Medical Part Prototyping, Machining & Manufacturing Small Medical Components
What Datron Has To Offer Medical Manufacturers:
> Compact & quite
> Clean & safe
> Oil-less coolant (no clean up)
> Superior, burr-free finishes
> Made for small part manufacturing
> High RPM for small tools
> Critical tolerance machining
> Interfaces with any CAD/CAM software
> 3D Probing
> Rapid prototyping
Potential Medical Applications:
> Panels and enclosures for OEM
medical equipment
> Plastic fasteners, connectors & implants
> EDM electrodes
> Electromechanical parts & PCB
> Reconstructive products
> Extrusions
> Precision metal fabrication
> Medical component prototyping
6309 Highway 187
Anderson, SC 29625
864.646.8544
http://www.poly-med.com
Plain and simply, medical parts and components are typically small. If you’ve perused our website, you’re probably aware that we are the only machine tool manufacturer dedicated solely to “efficiency with small tools”. We’re not a one-stop-shop, where you can order one machine for making tiny bone screws and another for routing out wheel rims for automobiles. But, we are the undisputed pioneer in the area of high-speed micro machining. Vanguard technology – like our 60,000 RPM spindles, ethanol-mist coolant, 3D probing, auto tool change and integrated workholding – position us as an ideal solution for medical part and medical component development and production.
Ethanol-Mist Coolant System: For other industries we usually wow them with our sheer speed. But, medical parts manufacturers seem more impressed with our unique coolant system because it can saves them time, money … and lots of law suits.
That’s because they know the headaches that oil-based coolants bring with them. Aside from the fact that they have to add a secondary operation to degrease parts, the incompatibility between oil and the human body is of paramount concern. After all, the body is 98% water and we’ve all heard about oil and water. No one knows about this better than the medical parts supplier whose batch of implanted parts failed to knit with the patients’ surrounding tissue – requiring removal and replacement. Analysis showed that microscopic amounts of cutting oil were present in the microstructure of the implanted part. This residue prevented the tissue from bonding to the component.
Well, ethanol is a form of alcohol that results naturally through the sugar fermentation process. It is ideal for high-speed, micro tooling of non-ferrous metals and some plastics due to a thinner-than-water viscosity that allows the ethanol to quickly cover and cool more of the surface area on fast-moving parts. The low evaporation point of ethanol makes it an efficient cooling and lubricating solution. Since the ethanol simply evaporates, disposal, recycling and their associated costs are a thing of the past. Plus, ethanol coolants leave no residue on machined parts, which makes costly secondary operations, like de-greasing, obsolete — maximizing throughput, increasing efficiency and ultimately improving a manufacturer’s bottom-line.
Note: We do have an oil-based coolant option for medical manufacturers working with stainless steel.
Datron Medical Manufacturers of the Month:
Each month we spotlight a couple of our favorite customers who use Datron high-speed machining centers for medical manufacturing. While we can’t tell you exactly what they do with our equipment (you understand), you may like to take a look at their websites and learn more about them.
58 Route 46 West
Budd Lake, New Jersey 07828
Phone: (973) 347-4865
http://www.hitronics.com
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Datron Dynamics, Inc.
115 Emerson Road Milford, NH 03055 |
Wielding the power of Datron high-speed machines
may be hazardous to your competition. |
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phone: 603.672.8890
info@datrondynamics.com |
In our constant effort to improve our products and services,
we reserve the right to change specifications with or without notice. |
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(c) Datron Dynamics, Inc. 2005
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